Annealing for demanding applications.

Solution found.

The time has finally come: our new solution annealing plant is ready to set new standards in the heat treatment of wire.

With state-of-the-art plant technology, we are opening up new possibilities in Europe for solution-annealed, drawn wire as a raw material for screws, nuts, rivets, bolts, springs and other cold-formed parts. In this way, we are creating new opportunities for applications where material condition, precision and security of supply are crucial.

What exactly is behind this, and what benefits does it offer you? Find out more here.

These are your benefits.

Impressive quality

Thanks to improved heat distribution during the annealing process, the wire’s strength is more uniform. This enables us to guarantee consistent material quality and deliver reliably impressive results.

Utmost precision

Compared to extruded wire or billets, solution-annealed wire offer tighter tolerances and are free from weld seams. This enables more precise further processing – for example, into screws, nuts, rivets, bolts, springs or other cold-formed parts – and reduce the risk of scrap.

Time and cost savings

Provided the harder material condition is suitable for the formed parts, the hardening process step is eliminated. This shortens lead times, reduces process costs and eliminates the need for coordination with external service providers.

Positive environmental footprint

The more energy-efficient production of the wire, together with the elimination of an additional supplier and the associated transport, contribute to an improved environmental footprint.

Greater process efficiency

With coil weights of up to 2,000 kg, we enable longer production runs with fewer coil changes. This reduces your downtime and handling effort and can boost efficiency.

Unique in Europe

Thanks to production in Neuenrade, customers benefit from short delivery routes and a reliable supply of solution-annealed wire. At the same time, dependence on overseas suppliers is reduced.

High production capacity

The new plant expands our production capacity and enables the reliable manufacture of larger quantities of solution-annealed wire.

Customised options

Various T-states, such as T4, T6, T451 and T651, as well as different delivery formats (large coils, crown stacks, rings) can be produced. This means the wire can be specifically tailored to the requirements of the respective application.

Facts. Data. Further information.

Here’s what’s behind it.

 

Our new solution annealing plant is aimed in particular at manufacturers of formed parts made from hardenable aluminium alloys who require drawn wire to be in a defined T-temper condition. Depending on the application, conditions such as T4, T6, T451 or T651 can be achieved.

Technically, the process is based on precipitation hardening. The drawn wire is first solution annealed and then quenched in a controlled manner in a water bath. During this process, the alloy constituents are first brought into solution, before the desired material properties are established through subsequent ageing. The T4 condition is achieved through natural ageing, whilst the T6 condition requires artificial hot ageing. The T451 and T651 conditions can also be achieved through controlled re-drawing.

The process is particularly suitable for heat-treatable aluminium alloys in the 2xxx, 6xxx and 7xxx series. However, the specific application is always the decisive factor in determining suitability: solution-annealed wire exhibita different forming behaviour to soft starting wire. Whether this is suitable for the component in question depends, amongst other things, on the alloy, geometry and forming process.

For this reason, there is no one-size-fits-all definition of suitable applications. Together with our customers, we assess the requirements and conduct tests to determine whether the desired T-state is suitable for the respective forming process. This allows the material condition to be tailored specifically to the component’s requirements.

 

Find out more about the products and what’s on offer.

Working together to achieve the right material condition.

Head of Sales & Business Development // Authorised signatory

Torsten
Schneider

Take the first step: whether for your initial idea or your specific project. We look forward to talking to you. Let's find out together how ELISENTAL.concept can enable real progress for you.

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