Welding wire and rods.
For stable connections.
Whether in vehicle construction, container construction, shipbuilding or the aviation industry, for example, aluminium plays a role wherever precise and resilient welded joints are required. Our aluminium welding wire ensures optimum results in MIG and TIG welding processes, brazing, metal spraying or WAAM processes – tailored to the alloy, process and your requirements.
Typical areas of application are:
- Automotive: from chassis and body construction to electric mobility
- Rail industry: wagon construction
- Construction industry
- Shipbuilding
- Wind energy plants
- Tank and container construction
Our aluminium welding wire
Alloys
As a manufacturer with our own source of raw materials, we are not only self-sufficient and extremely efficient in our day-to-day business, but also when it comes to providing you with more than just the standard. Talk to us, tell us what you need, and let's explore the possibilities together. The following aluminium welding wire is part of our standard range, complies with standards and is mostly TÜV and DB approved. Some also have LR and BWB approval:
Please feel free to download a data sheet in PDF format by clicking on the respective alloy.
DE50 – S Al 1098* – S Al99,98 – TÜV
DE51 – S Al 1080 A* – S Al99,8(A) – TÜV, DB
DE53 – S Al 1450* – S Al99,5 Ti – TÜV, DB
DE71 – S Al 2319* – S AlCu6MnZrTi
DE68 – S Al 4018 – S AlSi7Mg – TÜV, DB
DE33 – S Al 4020 – S AlSi3Mn1 – TÜV, DB
DE59 – S Al 4043 A – S AlSi5(A) – TÜV, DB
DE61 – S Al 4046 – S AlSi10Mg
DE60 – S Al 4047 A – S AlSi12(A) – TÜV, DB
DE57 – S Al 5249* – S AlMg2Mn0,8Zr – TÜV, DB
DE65 – S Al 5554 – S AlMg2,7Mn – TÜV, DB
DE56 – S Al 5754 – S AlMg3 – TÜV, DB
DE58 – S Al 5356 – S AlMg5Cr(A) – TÜV, DB
DE70 – S Al 5556 A – S AlMg5Mn1(A)
DE63 – S Al 5183 – S AlMg4,5Mn0,7(A) – TÜV, DB
DE64 – S Al 5087 – S AlMg4,5MnZr(A) – TÜV, DB
Hartlot – S Al 112 (DIN EN ISO 17672) – S B-Al88Si-575/585 (DIN EN ISO 3677)
* Subject to material availability upon request
Further information is available on request – we will be happy to advise you personally.
At a glance
Welding wire:
1.00–1.60 mm (other dimensions on request)
Our tolerance ranges are between +0.01/-0.04 mm in accordance with DIN EN ISO 544.
Welding rods:
1.60–4.00 mm in 1,000 mm lengths (other dimensions on request)
Our tolerance ranges are +/- 0.01 mm in accordance with DIN EN ISO 544.
The length of the welding rods is tolerated at +/-5 mm in accordance with DIN EN ISO 544.
Welding wire
- Plastic spools // Contents: 2–30 kg
- Metal spools // Contents: 7–40 kg
Welding rods
- Welding rods in cardboard boxes:
1,000 mm length, 10 kg / 5 kg / 2.5 kg
Other lengths and weights available on request
Accessories
We offer a range of accessories for the ‘barrel’ packaging option.
- Round drum
- Square drum
- Pay-off tools for drums
- Orbital arm
Further information is available on request – we will be happy to advise you personally.
WAAM (Wire Arc Additive Manufacturing) can be used to produce metal components using 3D printing, in which a wire electrode is melted layer by layer using an electric arc. The process is ideal for prototypes, small series or large components with complex shapes. We entered the development phase at an early stage and are in close contact with users and research institutions in order to gather results and carry out further development work.
Your advantages at a glance:
- Production of complex components regardless of size
- High productivity
- High material availability
- High-quality material: aluminium is sustainable, lightweight and has high strength
- Comprehensive selection of alloys (recommendation: dimensional range from 1.00 to 1.60 mm)
Please feel free to download a data sheet in PDF format by clicking on the respective alloy.
Brand name // Numerical designation // Chemical designation
DE68 // S Al 4018 // S AlSi7Mg
DE61 // S AI 4046 // S AlSi10Mg
DE58 // S Al 5356 // S AlMg5Cr(A)
DE63 // S Al 5183 // S AlMg4.5Mn0.7(A)
DE56 // S Al 5754 // S AlMg3
DE71 // S Al 2319 // S AlCU6MnZrTi
Technical specifications.
Would you like to go into more detail?
Simply provide your contact details and we will send you what you need.
Your contact person.
Your dedicated contact.
Do you have technical questions, individual project enquiries or are you simply looking for the right way to contact us? Here you will find your contact persons, who are always available to assist you quickly, easily and personally.
Aluminium welding wire for precise seams.
Accurate, high-quality, durable.
Aluminium welding wire is crucial when it comes to stable, clean and durable welded joints. Whether MIG or TIG welding, brazing or metal spraying – our welding wire meets the highest requirements.
The aluminium welding wire is available in various diameters. We supply welding wire in the standard size range of 1.00 to 1.60 mm. We are happy to provide other sizes on request.
For TIG welding, we manufacture welding rods in consistent quality so that they can be processed evenly at any time and their quality is guaranteed. They are available in diameters of 2.00 mm, 2.40 mm and 3.20 mm and in lengths of 1 m.
Our commitment to the highest and consistent quality guarantees you a trouble-free process and the best results in your application. The continuous monitoring of our production by TÜV, DB and international shipping companies underpins this quality claim.
FAQ
Protect the welding consumable from extreme temperature fluctuations. Protect the welding filler material from extremely high humidity. Allow the welding filler material to adapt to the ambient conditions at the workplace (24 hours before use). Also allow the base material to adapt to the ambient conditions at the workplace. Condensation, both on the base material and on the welding consumable, can lead to undesirable quality losses. Store Elisental welding wire in a safe and dry place. Always store and remove Elisental welding wire according to the FIFO principle.
The choice of materials, the designation system and the requirements for the materials are subject to DIN EN ISO 18273. This standard specifies the classification of wire electrodes, wire and rods for arc welding of aluminium and aluminium alloys. This serves to ensure uniform designation and comparability of aluminium welding wire (typical applications are mechanical engineering, vehicle and ship construction, aerospace, general aluminium construction).
Welding wire for MIG and TIG welding differs less in terms of material and more in terms of shape, feed and requirements for surface finish and dimensional accuracy. In MIG welding, the wire is both the electrode and the filler material and is fed automatically from a spool or drum. In addition, the diameters of 1.00, 1.20 and 1.60 mm are smaller than in the TIG process. In TIG welding, welding rods (standard length 1,000 mm) are fed by hand. The tungsten electrode is separate. The diameters of the rods are often in the range of 2.00 / 2.40 / 3.20 / 4.00 mm.
The cause of pore formation is often the unwanted ingress of hydrogen into the protective gas atmosphere. You should therefore regularly check the condition of the protective gas pipes for porous or leaky areas. If cooling hoses and gas hoses have been mixed up, we recommend replacing all hoses, as it is not possible to dry and clean them completely.
Contact.
Your direct line.
Take the first step: whether for your initial idea or your specific project. We look forward to talking to you. Let's find out together how ELISENTAL.concept can enable real progress for you.
ELISENTAL.CONCEPT
Service taken to the
next level.
How would you like to have a partner at your side who not only delivers, but also thinks ahead? Who understands the challenges and develops solutions that work today and will be even better tomorrow?
With ELISENTAL.concept, that's exactly what's possible. Our modular approach supports you where it counts in everyday life: in decisions that make processes more efficient, products stronger and your company more future-proof.
At home in your industry.
Service taken to the next level.
Our many years of experience as a wire manufacturer enable us to respond precisely to the individual challenges and requirements of your industry – always with the aim of strengthening your competitiveness and providing optimum support for your production processes. A service that goes far beyond the mere delivery of wire.
In the automotive industry, our aluminium wire helps to reduce weight while meeting the highest safety and quality standards. With precise material properties, we help vehicle components increase their energy efficiency and performance. With just-in-time deliveries, we ensure smooth production.
We supply aluminium wire for the aerospace industry that can withstand high loads, temperature fluctuations and other requirements. Our materials ensure reliability in safety-critical applications. Together, we develop solutions and innovations that meet the highest standards.
In electromobility, our aluminium wire makes an important contribution to the range, efficiency and safety of modern vehicles. It combines high conductivity with low weight – ideal for battery cables, connecting elements and electric motor components. With precise qualities and reliable deliveries, we support you in series production and innovative development projects.
We supply aluminium wire for the metalworking industry that is characterised by excellent workability and consistent quality. Whether for demanding components or as connecting elements, our materials meet the highest requirements for strength and dimensional accuracy. With flexible delivery solutions, we reliably support your production from prototype to series production.
In the security and defence industry, every detail counts. Our high-strength, reliable wire is used wherever there are special requirements for resilience, corrosion protection and safety. Whether for special equipment, protection systems or fastening technology – we supply you with proven materials and tailor-made solutions for the highest demands.
In the railway industry, our welding wire ensures safe, durable joints – even under the toughest operating conditions. Whether in the manufacture of chassis, car bodies or infrastructure components, our wire offers consistent welding properties, high strength and reliable quality. In this way, we contribute to the safety and durability of modern rail vehicles.
In tank construction, strong and tight welding wire is essential. Our welding wire meets the highest requirements for strength, corrosion resistance and workability. With tailor-made solutions and precise quality, we support you in demanding manufacturing projects.
In shipbuilding, welding wire must withstand extreme loads, corrosion and changing climatic conditions. Our welding wire is specially developed for maritime applications and offers excellent mechanical properties and reliable corrosion resistance. This enables us to ensure durable and resilient structures – from shipyard production to offshore use.
In the construction industry, our aluminium welding wire is the preferred choice when weight-optimised constructions, corrosion resistance and reliable joining properties are required. Our aluminium welding wire enables mechanically resilient, durable and high-quality welded joints – ideal for lightweight construction and visible components in the construction and facade sectors. In addition, we are available as your partner in the development of customised profile and special wire.
